Lactobacillus acetotolerans – a new beer spoiler?

Lactobacillus acetotolerans was not regarded as a beer spoiler until the first recall actions due to contaminated beers occurred. At PIKA Weihenstephan, we had the first issues with a L. acetotolerans contamination in late summer of 2004 in a Bavarian brewery. Symptoms of the contamination were extreme low pH value plus turbidity in some bottles – the first customer complaints came only after the beer was on the market for some months. All routine process controls had been negative, and not the whole lot was affected. Today the same problem became relevant for some breweries in the USA, and the solution is still as difficult as it was more than 10 years ago.

The Problem

Besides the spoilt beer, the problem for the German brewery at that time was that L. acetotolerans was not even yet on the list of beer spoilers. First these bacteria had to be identified to get an idea what this is all about. In our lab we could isolate a slowly anerobic growing Lactobacillus species from a contaminated bottle which we identified by DNA sequencing as Lactobacillus acetotolerans. This bacterium was very sensitive to oxygen; besides, L. acetotolerans is resistant to higher alcohol concentrations. The strain description of Lactobacillus acetotolerans gives the following information: Facultative anaerobic, growth is generally observed at pH 3.3 to 6.6 and at 23 to 40 °C, no growth at 15 °C. The bacterium is resistant to 4 to 5% and 9 to 11% of acetic acid at pH 3.5 and 5.0, respectively.

The solutions

In order to detect L. acetotolerans, the routine sampling and enrichment methods in the brewery had to be changed as this species is not only slow growing but also picky concerning nutrients. By applying a close to anaerobic liquid enrichment in FastOrange™ B bouillon followed by a L. aetotolerans species specific PCR analysis, the brewery was able to constrict the most probable contamination source: It was the area where the tanker trucks were loading the beer – rinse water from one of the empty trucks gave a positive result for L. acetotolerans. The final conclusion was that the trucks were not sufficiently cleaned and L. acetotolerans was already on board when the beer was filled in. This constellation was probably evident throughout the year, but seemed to bear a high spoiler potential during the warmer months when even short times on the truck could lead to a concentration of lactic acid bacteria sufficient for spoiling the beer.

Interestingly there is not much literature available about Lactobacillus acetotolerans. There are publications which proof L. acetotolerans as one of the dominant lactic acid bacteria species in traditional fermentations, e.g. liquor from fermented grains (Luzhou-flavor liquor, more than 50% alcohol) as well as in the natural fermentations of sourdough (Mantou) and Sichuan pickles, all in China, in a Bamboo shoot fermentation in north-east India, in a traditionally fermented fish and rice dish (Narezushi) in Japan, and as a contaminant of yeast used for the production of in a Brazilian liquor (Cachaça).

The species Lactobacillus acetotolerans usually only is identified as part of the microflora of quite different fermentation processes if the analysis is based on cultivation independent methods. It seems that the detection of L. acetotolerans is mostly failing in those common analyses methods which need bacterial proliferation before the bacteria from a sample are identified.

This observation supports our finding that the sampling and sample processing are the major challenges for the detection of L. acetotolerans.

To detect Lactobacillus acetotolerans, it essential to work in a low oxygen atmosphere from the beginning, which includes the sampling itself. The easiest way to analyze liquids for anaerobes is by direct sampling into an incubation bottle or tube prefilled with liquid enrichment medium and filling the vessel up to the brim. Besides, this lactobacillus species is very slow in growing. Often it takes 2-3 weeks until L. acetotolerans becomes visible in enrichments, and then often it forms only a small flake of haze in the bottom of the tube (refer to picture, right tube: L. acetotolerans in FastOrange B™ Tube after 10 days incubation).

When using swab samples, always keep in mind that a dry cotton or sponge is full of air which means it is also full of oxygen. Therefore it is absolutely essential to use wet swabs only for anaerobic sampling, and to immerse the swab immediately into a liquid culture medium.

You find our proposed Best Practice method for the detection of anaerobic beer spoilers here.

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Spoilt product or positive enrichments are further discriminated – fast and specific by PCR analyses the same day as the samples are received. We further identify unknown bacteria, yeasts or molds from product or the production area within 3 to 5 days by DNA sequencing.

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FastOrange B

PIKA FastOrange is a nutrient medium which was developed especially for the detection of beer spoiling microorganisms in beer and through the whole production process. Following the one-for-all principle, it can be used for enrichment of all brewery samples.

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FastOrange Brett

The Nutrient medium PIKA FastOrange BRETT was developed especially for the food and beverage industry as well as for wineries. Yeasts belonging to the genus Brettanomyces/Dekkera are specifically growing. Their presence is indicated by a color change.

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FastOrange Yeast

The enrichment medium FastOrange Yeast was specifically developed for use in the food and beverage industry as well as in breweries and wineries. In this medium both yeasts and molds are growing.

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Our detection Kits B and H are in use for the detection and identification of yeasts and molds. They are optimized for the analysis of beer as well as of sugar containing food and beverages. Detection by Screening or single species identification.

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